Assessor Resource

MEA413
Seal aircraft and aircraft component structural seams

Assessment tool

Version 1.0
Issue Date: April 2024


This unit of competency requires application of skills and knowledge relating to the application of sealant to the surface seams of aircraft and aircraft components prior to surface coating application on fixed and rotary wing aircraft and aircraft components during the performance of scheduled or unscheduled maintenance. Work may be performed individually or as part of a team.

No licensing requirements apply to this unit at the time of publication, but compliance with legislation and regulations for the handling and disposal of hazardous materials is included in the unit.

The unit is used in workplaces that operate under the airworthiness regulatory systems of the Australian Defence Force (ADF) and the Civil Aviation Safety Authority (CASA).

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1.

Prepare to undertake seam sealing

1.1

The seam sealing task is identified from maintenance documentation and enterprise procedures

1.2

Applicable enterprise procedures, process specifications and maintenance publications are used to identify materials and tools to be used for seam sealing

1.3

Aircraft or component identification is matched with relevant maintenance documentation

2.

Prepare seams for application of sealant

2.1

Work health and safety (WHS) requirements are identified and complied with and personal protective equipment (PPE) is checked for correct fit and function

2.2

Materials and tools required for sealant application are assembled

2.3

Masking is applied in accordance with enterprise procedures and/or process specifications

2.4

Seams are prepared for sealant application in accordance with enterprise procedures and/or process specifications

3.

Mix sealant

3.1

Environment is established in accordance with enterprise procedures and/or process specifications

3.2

The applicable sealant is mixed in accordance with manufacturer’s specifications while observing all relevant WHS requirements, including the use of material safety data sheets (MSDS) and items of PPE

4.

Apply sealant to seams

4.1

Sealant is applied in accordance with enterprise procedures and/or process specifications while observing all relevant WHS requirements, including the use of MSDS and items of PPE

4.2

The sealed seam is inspected and blemishes, voids or gaps are filled

4.3

Masking materials are removed

4.4

Waste and/or surplus materials are disposed of in accordance with legislative, regulatory and enterprise procedures

4.5

Documentation is completed in accordance with standard enterprise procedures

4.6

Aircraft or component, equipment and work area is left in a condition enabling the next task to begin

Evidence required to demonstrate competency in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria under the specified conditions of assessment, and must include:

applying WHS procedures relating to seam sealing, including the selection and correct use of PPE

selecting and applying masking materials

selecting, mixing and applying applicable sealants

using MSDS

selecting and using applicable enterprise procedures and/or process specifications

correctly disposing of waste materials

cleaning of work area and maintenance of equipment and tools.

The underlying skills inherent in this unit should be transferable across a range of seam sealing tasks associated with surface seams of aircraft and aircraft components. It is essential that applicable processes, cleanliness requirements and safety precautions, including the correct use of PPE, and application of environmental protection procedures are fully observed, understood and complied with. Ability to interpret seam sealing procedures and apply them in practice is critical.

This is to be demonstrated through application of sealant to surface seams across a range of aircraft and component tasks.

Evidence required to demonstrate competency in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria and include knowledge of:

relevant enterprise procedures, process specifications and maintenance publications

WHS procedures relating to seam sealing, including the selection and use of PPE

how to obtain MSDS

types of sealants used for seam sealing

types of masking materials

environmental legislation and regulations relating to the storage, use and disposal of hazardous materials.

Competency should be assessed in the workplace or simulated workplace using materials, tools and equipment specified in the maintenance manuals and applicable procedures. It is also expected that general and special-purpose tools and ground support equipment would be used where appropriate.

The work plan should take account of applicable safety and quality requirements in accordance with the industry and regulatory standards.

The following conditions of assessment represent the requirements of the Regulators (ADF and CASA) and maintenance stakeholders and must be rigorously observed.

A person cannot be assessed as competent until it can be demonstrated to the satisfaction of the workplace assessor that the relevant elements and performance criteria of the unit of competency are being achieved under routine supervision on a representative range of seam sealing tasks that are performed at the enterprise.

This shall be established via the records in the Log of Industrial Experience and Achievement or, where appropriate, an equivalent Industry Evidence Guide (for details refer to the Companion Volume Assessment Guidelines).

Assessors must satisfy the requirements of the National Vocational Education and Training Regulator (Australian Skills Quality Authority, or its successors).


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1.

Prepare to undertake seam sealing

1.1

The seam sealing task is identified from maintenance documentation and enterprise procedures

1.2

Applicable enterprise procedures, process specifications and maintenance publications are used to identify materials and tools to be used for seam sealing

1.3

Aircraft or component identification is matched with relevant maintenance documentation

2.

Prepare seams for application of sealant

2.1

Work health and safety (WHS) requirements are identified and complied with and personal protective equipment (PPE) is checked for correct fit and function

2.2

Materials and tools required for sealant application are assembled

2.3

Masking is applied in accordance with enterprise procedures and/or process specifications

2.4

Seams are prepared for sealant application in accordance with enterprise procedures and/or process specifications

3.

Mix sealant

3.1

Environment is established in accordance with enterprise procedures and/or process specifications

3.2

The applicable sealant is mixed in accordance with manufacturer’s specifications while observing all relevant WHS requirements, including the use of material safety data sheets (MSDS) and items of PPE

4.

Apply sealant to seams

4.1

Sealant is applied in accordance with enterprise procedures and/or process specifications while observing all relevant WHS requirements, including the use of MSDS and items of PPE

4.2

The sealed seam is inspected and blemishes, voids or gaps are filled

4.3

Masking materials are removed

4.4

Waste and/or surplus materials are disposed of in accordance with legislative, regulatory and enterprise procedures

4.5

Documentation is completed in accordance with standard enterprise procedures

4.6

Aircraft or component, equipment and work area is left in a condition enabling the next task to begin

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Procedures and requirements include:

Industry standard procedures specified by manufacturers, regulatory authorities or the enterprise

WHS requirements are identified from:

Commonwealth/state/territory WHS legislation, regulations and codes

Procedures manuals

Safety manuals

Work instructions

Maintenance organisation manuals

MSDS

Defence regulations and instructions

Standing instructions

Legislative, regulatory and enterprise procedures include:

Commonwealth/state/territory environmental legislation, regulations and codes for the storage and disposal of hazardous and toxic materials

MSDS

Maintenance organisation manuals

Procedures manuals

Work instructions

Relevant Defence regulations and instructions

Standing instructions

Evidence required to demonstrate competency in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria under the specified conditions of assessment, and must include:

applying WHS procedures relating to seam sealing, including the selection and correct use of PPE

selecting and applying masking materials

selecting, mixing and applying applicable sealants

using MSDS

selecting and using applicable enterprise procedures and/or process specifications

correctly disposing of waste materials

cleaning of work area and maintenance of equipment and tools.

The underlying skills inherent in this unit should be transferable across a range of seam sealing tasks associated with surface seams of aircraft and aircraft components. It is essential that applicable processes, cleanliness requirements and safety precautions, including the correct use of PPE, and application of environmental protection procedures are fully observed, understood and complied with. Ability to interpret seam sealing procedures and apply them in practice is critical.

This is to be demonstrated through application of sealant to surface seams across a range of aircraft and component tasks.

Evidence required to demonstrate competency in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria and include knowledge of:

relevant enterprise procedures, process specifications and maintenance publications

WHS procedures relating to seam sealing, including the selection and use of PPE

how to obtain MSDS

types of sealants used for seam sealing

types of masking materials

environmental legislation and regulations relating to the storage, use and disposal of hazardous materials.

Competency should be assessed in the workplace or simulated workplace using materials, tools and equipment specified in the maintenance manuals and applicable procedures. It is also expected that general and special-purpose tools and ground support equipment would be used where appropriate.

The work plan should take account of applicable safety and quality requirements in accordance with the industry and regulatory standards.

The following conditions of assessment represent the requirements of the Regulators (ADF and CASA) and maintenance stakeholders and must be rigorously observed.

A person cannot be assessed as competent until it can be demonstrated to the satisfaction of the workplace assessor that the relevant elements and performance criteria of the unit of competency are being achieved under routine supervision on a representative range of seam sealing tasks that are performed at the enterprise.

This shall be established via the records in the Log of Industrial Experience and Achievement or, where appropriate, an equivalent Industry Evidence Guide (for details refer to the Companion Volume Assessment Guidelines).

Assessors must satisfy the requirements of the National Vocational Education and Training Regulator (Australian Skills Quality Authority, or its successors).

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
The seam sealing task is identified from maintenance documentation and enterprise procedures 
Applicable enterprise procedures, process specifications and maintenance publications are used to identify materials and tools to be used for seam sealing 
Aircraft or component identification is matched with relevant maintenance documentation 
Work health and safety (WHS) requirements are identified and complied with and personal protective equipment (PPE) is checked for correct fit and function 
Materials and tools required for sealant application are assembled 
Masking is applied in accordance with enterprise procedures and/or process specifications 
Seams are prepared for sealant application in accordance with enterprise procedures and/or process specifications 
Environment is established in accordance with enterprise procedures and/or process specifications 
The applicable sealant is mixed in accordance with manufacturer’s specifications while observing all relevant WHS requirements, including the use of material safety data sheets (MSDS) and items of PPE 
Sealant is applied in accordance with enterprise procedures and/or process specifications while observing all relevant WHS requirements, including the use of MSDS and items of PPE 
The sealed seam is inspected and blemishes, voids or gaps are filled 
Masking materials are removed 
Waste and/or surplus materials are disposed of in accordance with legislative, regulatory and enterprise procedures 
Documentation is completed in accordance with standard enterprise procedures 
Aircraft or component, equipment and work area is left in a condition enabling the next task to begin 

Forms

Assessment Cover Sheet

MEA413 - Seal aircraft and aircraft component structural seams
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

MEA413 - Seal aircraft and aircraft component structural seams

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: